16-45mm Portable Wire Rope Lubricator with Pneumatic Grease Pump

• Customization: Available
• After-sales Service: Lifelong After-Sale Service
• Warranty: 1 Year
• Model NO.: ZX16/45
• Power Supply: Compressed Air
• Lubricating Method: Grease Lubrication
• Package Size: 92X72X62cm
• Package Weight: 65kg
• Lubricant Pump: High Pressure Pneumatic Grease Pump
• Required Air Pressure: 6-8 Bar
• Pump Compression Ratio: 50:1
• Max. Pressure: 400bar
• Seal Assembly: Customized as Per Wire Rope Model
• Slag Scraper: Customized as Per Wire Rope Model
• Transport Package: Wooden Package
• Origin: China
• HS Code: 8479400000
• Production Capacity: 1000 Sets/Year
• Package Size: 92.00cm * 72.00cm * 62.00cm
• Package Gross Weight: 65.000kg

Product Description

Introduction

Our wire rope lubricator adopts the world's leading oil filling technology, which can carry out convenient, fast and efficient cleaning and maintenance of all kinds of wire rope from 8mm-95mm in diameter, eliminating inefficient, wasteful and unsafe manual operations.  This product sets clean and lubrication in one, can not only remove the original dirt on the surface of the wire rope, but also the new lubricant with high pressure type quantitative injection into the inside of the wire rope and coated to the surface of the wire rope, extrusion of air and water inside the wire rope.  It can play the role of anti-rust lubrication, greatly improve the service life of wire rope, but also greatly save downtime, improve productivity.  

Product Structure:
Wire rope lubrication cleaning system is mainly composed of the following four parts: high pressure pumping system, wire rope clamping device, sealing assembly, groove cleaner and special grease for wire rope.  The high pressure plunger pump is put into the standard oil drum, and the lubricant in the barrel is injected into the wire rope clip through the high pressure oil pipe by the high pressure oil pump. The high pressure lubricant can penetrate the wire rope and fully lubricate the wire rope.  The oil supply is calculated according to the thickness of the wire rope and the running speed, which can be adjusted by the control valve.  This ensures sufficient lubrication of the wire rope and ensures that lubricant is not wasted.

Features:

1. High pressure grease supply, permeable lubrication, strong penetration  

The spiral wire rope brush can effectively remove the contaminants on the wire rope surface and improve the lubricant permeability.  

2. Be economical and efficient  

Pressure lubrication can control oil quantity quantitatively to avoid waste.  Lubrication can be carried out at the same time, high efficiency.  

3. Easy installation, light weight

The installation of lubrication components can be completed by opening the two wire rope fixing clips and clamping the wire rope tightly.  Two people can do it in a matter of seconds.  

4. Quantitative conveying lubricant, convenient and quick adjustment

Lubricant outlet pressure adjustment and flow adjustment only adjust the air inlet pressure or flow of pneumatic lubrication pump.  

5. Long service life

A set of sealing assemblies can lubricate at least 3000-6000 m.  Other parts can be used for a long time without replacement, and the design life can be up to 20 years.  

Test certificate: A 22mm steel wire rope and plastic cover in the open air, if not lubricated, only 8 months will be completely rusty and unable to use.  A wire rope lubricated by wire rope lubrication system can extend its service life by more than two times.


Parameter:

Diameter Of Applicable Wire Rope	3-98mm
Pressure	12Mpa
Running Speed Of Wire Rope	15-30m/min
Applicable Oil Drum	15KG-50KG

Application:
This product are widely used in petrochemical, electric power, ships, automobiles, industrial and mining equipment and other occasions of wire rope lubrication.  Such as crane, crane, tower crane, shore bridge, gantry hoist, crane and other heavy lifting equipment wire rope, elevator wire rope, electric hoist driving wire rope, etc..  


Product Model Selection:

Selection Method: Lubrication System, Consumables, Accessories
Classification	Standard Cable Lubrication System			Non-standard Custom
Style	Small	Standard	Large	Large
Order NO.	ZX6-16W	ZX16-45W	ZX45-70W	FBK-110
Main Application	The wire rope is short and easy to move.	Standard adapter	The wire rope is thicker.	Designed for mining applications and used with light lubricants.  Suitable adjustment can also be used as a general lubrication system  .
Wire Rope Diameter	6-16mm	16-45mm	45-70mm	>70mm
Applicable Standard Grease Drum	19L/20.45KG	57L/63.50KG	57L/63.50KG	Use with light lubricating oil
Cable Clamp Weight	8KG	12KG	18KG
Total System Weight	27.5KG	30.5KG	45.KG
Standard Delivery Instructions	Users can use it after receiving the goods.  The standard package includes accessories and consumables for one size of wire rope maintenance operation.  For more sizes and specifications, we need to purchase additional consumables.

 

Material Selection	Product Description And Specifications
Seal Assembly	Core consumables, required.  For each wire rope diameter, a corresponding seal assembly must be configured to enable the system to operate normally.  High polymer seal assemblies can form pressures of 30 to 700PSI, with an average of 180 to 250PSI.  (Standard delivery includes 1 diameter seal assembly.)
Cleaner Set (non-core consumables, optional as required.  Standard delivery includes one set.)	Groove type: suitable for wire rope with small number of external strands (6 strands) and large diameter.  Can remove grooves and miscellaneous slag.
	Sliding bore type: suitable for the wire rope with more external strands (more than 12 strands) and shallow groove.  Mainly clean the surface layer.
	The diameter size of the wire rope and the twist direction of the strand directly affect the specifications of the customized cleaner.
	Although the wire rope has more external strands (such as 18 strands), if the diameter is larger at the same time (such as 90mm), it can also be customized groove cleaner set.  (Special on-demand cleaners may have a minimum order or mold cutting fee.)
	The cleaner can be used together with the lubrication cylinder, please remove the metal scraper at this end.  In addition, it can also be used separately with the automatic cleaning seat, only for wire rope cleaning (no lubrication operation)
Automatic Cleaning Seat	Use together with the cleaner set to clean the miscellaneous slag on the surface of the wire rope and the groove.  There is a central fitting that needs to be configured according to the diameter of the wire rope.  (Standard delivery includes automatic cleaning seat and 1 central accessory).  Non-core consumables, optional on demand.
Automatic Cleaning Seat Center Accessories	For each diameter size, it is necessary to configure the corresponding center accessories to use the cleaning seat.  (Standard delivery includes automatic cleaning seat and 1 diameter center fitting).  Non-core consumables, optional on demand.
Environment-friendly Grease	Three kinds of specifications in barrels:19L(20.45KG),57L(63.5KG),208L(204.15KG)