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1. High pressure grease supply, permeable lubrication, strong penetration
The spiral wire rope brush can effectively remove the contaminants on the wire rope surface and improve the lubricant permeability.
2. Be economical and efficient
Pressure lubrication can control oil quantity quantitatively to avoid waste. Lubrication can be carried out at the same time, high efficiency.
3. Easy installation, light weight
The installation of lubrication components can be completed by opening the two wire rope fixing clips and clamping the wire rope tightly. Two people can do it in a matter of seconds.
4. Quantitative conveying lubricant, convenient and quick adjustment
Lubricant outlet pressure adjustment and flow adjustment only adjust the air inlet pressure or flow of pneumatic lubrication pump.
5. Long service life
A set of sealing assemblies can lubricate at least 3000-6000 m. Other parts can be used for a long time without replacement, and the design life can be up to 20 years.
Test certificate: A 22mm steel wire rope and plastic cover in the open air, if not lubricated, only 8 months will be completely rusty and unable to use. A wire rope lubricated by wire rope lubrication system can extend its service life by more than two times.
Product Parameters:
Diameter Of Applicable Wire Rope | 3-98mm |
Max. Pressure | 20Mpa |
Running Speed Of Wire Rope | 15-30m/min |
Applicable Oil Drum | 50L |
Product Application:
This product are widely used in petrochemical, electric power, ships, automobiles, industrial and mining equipment and other occasions of wire rope lubrication. Such as crane, crane, tower crane, shore bridge, gantry hoist, crane and other heavy lifting equipment wire rope, elevator wire rope, electric hoist driving wire rope, etc..
Product Model Selection:
Selection Method: Lubrication System, Consumables, Accessories | ||||
Classification | Standard Cable Lubrication System | Non-standard Custom | ||
Style | Small | Standard | Large | Large |
Order NO. | ZX6-16 | ZX16-45 | ZX45-70 | FBK-110 |
Main Application | The wire rope is short and easy to move. | Standard adapter | The wire rope is thicker. | Designed for mining applications and used with light lubricants. Suitable adjustment can also be used as a general lubrication system . |
Wire Rope Diameter | 6-16mm | 16-45mm | 45-70mm | >70mm |
Applicable Standard Grease Drum | 19L/20.45KG | 57L/63.50KG | 57L/63.50KG | Use with light lubricating oil |
Cable Clamp Weight | 8KG | 12KG | 18KG | |
Total System Weight | 27.5KG | 30.5KG | 45.KG | |
Standard Delivery Instructions | Users can use it after receiving the goods. The standard package includes accessories and consumables for one size of wire rope maintenance operation. For more sizes and specifications, we need to purchase additional consumables. |
Material Selection | Product Description And Specifications |
Seal Assembly | Core consumables, required. For each wire rope diameter, a corresponding seal assembly must be configured to enable the system to operate normally. High polymer seal assemblies can form pressures of 30 to 700PSI, with an average of 180 to 250PSI. (Standard delivery includes 1 diameter seal assembly.) |
Cleaner Set (non-core consumables, optional as required. Standard delivery includes one set.) | Groove type: suitable for wire rope with small number of external strands (6 strands) and large diameter. Can remove grooves and miscellaneous slag. |
Sliding bore type: suitable for the wire rope with more external strands (more than 12 strands) and shallow groove. Mainly clean the surface layer. | |
The diameter size of the wire rope and the twist direction of the strand directly affect the specifications of the customized cleaner. | |
Although the wire rope has more external strands (such as 18 strands), if the diameter is larger at the same time (such as 90mm), it can also be customized groove cleaner set. (Special on-demand cleaners may have a minimum order or mold cutting fee.) | |
The cleaner can be used together with the lubrication cylinder, please remove the metal scraper at this end. In addition, it can also be used separately with the automatic cleaning seat, only for wire rope cleaning (no lubrication operation) | |
Automatic Cleaning Seat | Use together with the cleaner set to clean the miscellaneous slag on the surface of the wire rope and the groove. There is a central fitting that needs to be configured according to the diameter of the wire rope. (Standard delivery includes automatic cleaning seat and 1 central accessory). Non-core consumables, optional on demand. |
Automatic Cleaning Seat Center Accessories | For each diameter size, it is necessary to configure the corresponding center accessories to use the cleaning seat. (Standard delivery includes automatic cleaning seat and 1 diameter center fitting). Non-core consumables, optional on demand. |
Environment-friendly Grease | Three kinds of specifications in barrels:19L(20.45KG),57L(63.5KG),208L(204.15KG) |