High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards

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Warranty: 1 Year
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Registered Capital
8000000 RMB
Plant Area
>2000 square meters
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
  • High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
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Basic Info.

Model NO.
ZX16-45/45-70
Power Supply
Compressed Air
Lubricating Method
Grease Lubrication
Package Size
92X72X62cm
Package Weight
65kg
Lubricant Pump
High Pressure Pneumatic Grease Pump
Required Air Pressure
6-8 Bar
Pump Compression Ratio
50:1
Max. Pressure
400bar
Seal Assembly
Customized as Per Wire Rope Model
Slag Scraper
Customized as Per Wire Rope Model
Applicable Rope Diameter
6-16mm, 16-45mm, 45-70mm or Customized
Applications
Cranes, Tractors, Cable Cranes, Ports, Shipyards
Transport Package
Wooden Package
Origin
China
HS Code
8479400000
Production Capacity
1000 Sets/Year

Packaging & Delivery

Package Size
92.00cm * 72.00cm * 62.00cm
Package Gross Weight
65.000kg

Product Description


Our wire rope lubricator adopts the world's leading oil filling technology, which can carry out convenient, fast and efficient cleaning and maintenance of all kinds of wire rope from 8mm-95mm in diameter, eliminating inefficient, wasteful and unsafe manual operations.  This product sets clean and lubrication in one, can not only remove the original dirt on the surface of the wire rope, but also the new lubricant with high pressure type quantitative injection into the inside of the wire rope and coated to the surface of the wire rope, extrusion of air and water inside the wire rope.  It can play the role of anti-rust lubrication, greatly improve the service life of wire rope, but also greatly save downtime, improve productivity.  

High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
Product Structure:
Wire rope lubrication cleaning system is mainly composed of the following four parts: high pressure pumping system, wire rope clamping device, sealing assembly, groove cleaner and special grease for wire rope.  The high pressure plunger pump is put into the standard oil drum, and the lubricant in the barrel is injected into the wire rope clip through the high pressure oil pipe by the high pressure oil pump. The high pressure lubricant can penetrate the wire rope and fully lubricate the wire rope.  The oil supply is calculated according to the thickness of the wire rope and the running speed, which can be adjusted by the control valve.  This ensures sufficient lubrication of the wire rope and ensures that lubricant is not wasted.

High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
Product Features:

1. High pressure grease supply, permeable lubrication, strong penetration  

The spiral wire rope brush can effectively remove the contaminants on the wire rope surface and improve the lubricant permeability.  

2. Be economical and efficient  

Pressure lubrication can control oil quantity quantitatively to avoid waste.  Lubrication can be carried out at the same time, high efficiency.  

3. Easy installation, light weight

The installation of lubrication components can be completed by opening the two wire rope fixing clips and clamping the wire rope tightly.  Two people can do it in a matter of seconds.  

4. Quantitative conveying lubricant, convenient and quick adjustment

Lubricant outlet pressure adjustment and flow adjustment only adjust the air inlet pressure or flow of pneumatic lubrication pump.  

5. Long service life

A set of sealing assemblies can lubricate at least 3000-6000 m.  Other parts can be used for a long time without replacement, and the design life can be up to 20 years.  

Test certificate: A 22mm steel wire rope and plastic cover in the open air, if not lubricated, only 8 months will be completely rusty and unable to use.  A wire rope lubricated by wire rope lubrication system can extend its service life by more than two times.

High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
Product Parameters:

Diameter Of Applicable Wire Rope 3-98mm
Max. Pressure 20Mpa
Running Speed Of Wire Rope 15-30m/min
Applicable Oil Drum 50L


Product Application:
This product are widely used in petrochemical, electric power, ships, automobiles, industrial and mining equipment and other occasions of wire rope lubrication.  Such as crane, crane, tower crane, shore bridge, gantry hoist, crane and other heavy lifting equipment wire rope, elevator wire rope, electric hoist driving wire rope, etc..  

High-Efficiency Portable Wire Rope Lubrication System Lubricator for Cranes Tractors Elevators Ships Ports Shipyards
Product Model Selection:

Selection Method: Lubrication System, Consumables, Accessories
Classification Standard Cable Lubrication System Non-standard Custom
Style  Small Standard Large Large
Order NO.  ZX6-16 ZX16-45 ZX45-70 FBK-110
Main Application   The wire rope is short and easy to move. Standard adapter The wire rope is thicker. Designed for mining applications and used with light lubricants.  Suitable adjustment can also be used as a general lubrication system  .
Wire Rope Diameter   6-16mm 16-45mm 45-70mm >70mm
Applicable Standard Grease Drum   19L/20.45KG 57L/63.50KG 57L/63.50KG Use with light lubricating oil
Cable Clamp Weight   8KG 12KG 18KG  
Total System Weight   27.5KG 30.5KG 45.KG  
Standard Delivery Instructions   Users can use it after receiving the goods.  The standard package includes accessories and consumables for one size of wire rope maintenance operation. 
For more sizes and specifications, we need to purchase additional consumables.  

 

Material Selection Product Description And Specifications
Seal Assembly Core consumables, required.  For each wire rope diameter, a corresponding seal assembly must be configured to enable the system to operate normally.  High polymer seal assemblies can form pressures of 30 to 700PSI, with an average of 180 to 250PSI.  (Standard delivery includes 1 diameter seal assembly.) 
Cleaner Set (non-core consumables, optional as required.  Standard delivery includes one set.)   Groove type: suitable for wire rope with small number of external strands (6 strands) and large diameter.  Can remove grooves and miscellaneous slag.  
Sliding bore type: suitable for the wire rope with more external strands (more than 12 strands) and shallow groove.  Mainly clean the surface layer.  
The diameter size of the wire rope and the twist direction of the strand directly affect the specifications of the customized cleaner.  
Although the wire rope has more external strands (such as 18 strands), if the diameter is larger at the same time (such as 90mm), it can also be customized groove cleaner set.  (Special on-demand cleaners may have a minimum order or mold cutting fee.)  
The cleaner can be used together with the lubrication cylinder, please remove the metal scraper at this end.  In addition, it can also be used separately with the automatic cleaning seat, only for wire rope cleaning (no lubrication operation)  
Automatic Cleaning Seat Use together with the cleaner set to clean the miscellaneous slag on the surface of the wire rope and the groove.  There is a central fitting that needs to be configured according to the diameter of the wire rope.  (Standard delivery includes automatic cleaning seat and 1 central accessory).  Non-core consumables, optional on demand.  
Automatic Cleaning Seat Center Accessories For each diameter size, it is necessary to configure the corresponding center accessories to use the cleaning seat.  (Standard delivery includes automatic cleaning seat and 1 diameter center fitting).  Non-core consumables, optional on demand.
Environment-friendly Grease Three kinds of specifications in barrels:19L(20.45KG),57L(63.5KG),208L(204.15KG)

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